Our machinery consists of ultra-modern equipment for laser processing of materials, quality assurance, preliminary work and finishing work. We use both CO2 and solid-state lasers with a maximum laser output up to 8 kW in contracting and mass production. A total of ten laser sources are used on a daily basis with some featuring a redundant design. We have added a 6-axis Reis robot with an 8 kW IPG fibre laser to our equipment to process large components.
In addition to conventional measurement equipment, we also operate a 3D coordinate measuring machine for quality assurance.
Production machine (description) | X-Y-Z traverse path | Lathe chuck [ø] | Component weight | Laser source | Remarks | Special features | |
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Type | Power [W] | ||||||
Contract manufacturing |
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ITEC 1 | 1000 x 1000 x 150 mm | x | 250 kg | IPG 2 kW | |||
ITEC 2 | 1000 x 1000 x 150 mm | x | 250 kg | IPG 6 kW | |||
Föhrenbach portal machine | 1000 x 1000 x 1000 mm | x | 250 kg | IPG 6 kW | |||
LCF 2000 | 2000 x 1000 x 650 mm | x | DC 25 | ||||
LMBA | 600 x 400 x 250 mm | 125 mm | Up to 120 kg | Trupulse 203 | 200 | Manual operation and CNC | 3 µ fibre |
HL42p | z = 200 mm | - | Manual welding | HL42p | 42 | Z-axis without CNC | 2 or 4 µ fibre |
Reis Welding robot | 2500 x 2500 x 1000 mm | - | - | IPG 8 kW | 8000 | ||
Reis Coating robot | 6000 x 750 x 750 mm (at centre of rotation axis) | 1000 mm | Up to 6 tons | IPG 8 kW | 8000 | Machining of surfaces between 50 and 700 mm; max. layer height 2 mm, 1-layer; multi-layer coating possible; laser hardening: max. 1 mm hardening depth |
7 axes + 3 additional (rotating unit; tilting table) - Deposit welding - Hardening - Alloying - Parts up to 6 m long |
Mass production |
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Sprocket 1+4 mass production machine | - | 30 grammes | DY022 | 2200 | Sprocket 1 in operation since 1997 | ||
Sprocket 2+3 mass production machine | - | 30 grammes | DC025 | 2500 | |||
BW1+2 mass production machine | - | 38 grammes | IPG 2 KW | 2000 | |||
Omega1+2 mass production machine | - | 300 grammes | DC025 | 2500 | |||
Sintering furnace mass production machine | - | 50 grammes | Furnace temperatures up to 1100 °C possible | ||||
Quality assurance | Measured area | ||||||
3D coordinate measuring machine | 1000 x 1500 x 800 mm | ||||||
Preliminary work and finishing work |
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Annealing furnace up to 850 °C | - | 1 m³ storage space With temperature record | |||||
Matthes wash machine (degreasing machine) |
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Winterhalter (conveyor wash machine) |
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